Friday, August 20, 2010

Manufacturing

The approximate manufacturing methods are fairly constant between brands. The gum base is melted at a temperature of about 115 °C (239 °F), until it has the viscosity of thick maple syrup, then filtered through a fine mesh screen. Then it is further refined by separating dissolved particles in a centrifuge, and further filtered. Clear base, still hot and melted, is then put into mixing vats. Other ingredients that may be added include: powdered sugar (the amount and grain size of which determines the brittleness of the resulting gum), corn syrup and/or glucose (which serve as humectants and coat the sugar particles to stabilize their suspension and keep the gum flexible), various softeners, food colourings, flavourings, preservatives and other additives.
The homogenized mixture is then poured onto cooling belts and cooled with cold air. Extrusion, optional rolling and cutting, and other mechanical shaping operations follow. The chunks of gum are then put aside to set for 24 to 48 hours.
Coated chewing gums then undergo other operations. The chunks are wrapped with optional undercoating for better binding with outer layers then are immersed into liquid sugar. The pellets are then coloured and coated with a suitable glazing agent, usually a wax. The coating/glazing/colour on gum is sometimes derived from animal-based sources such as resinous glaze derived from an insect or beeswax.
While gum was historically sweetened with cane sugar, xylitol, corn syrup or other natural sweeteners, a large number of brands now use artificial sweeteners such as aspartame, sucralose, or acesulfame potassium. Non-coated varieties of gum are often covered in sweetened marble dust to prevent the wrapper from sticking to the product

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